Continous measurement and determination of material thickness

E+L measuring systems reliably and precisely measure thickness, profile and length, check the surface for defects, or verify printed samples or images. Regardless of whether this check has to be carried out in a warm or cold environment or under adverse conditions, we will find a solution for your task within our broad, modular portfolio.

EL-THICKNESS is a system for contactless determination and continuous monitoring of material thicknesses on continuous webs. The modular system is available in different mechanical versions and offers the perfect solution for every application.

With one or more sensors it is possible to measure against measurement rollers or calender rollers (for reference measurements) or to position opposing pairs of sensors (for differential measurements) in a defined position or to move them across the material with the aid of a granite C-frame or a granite O-frame.

Thanks to the modular layout of the systems, it is possible to use different sensor technologies without changing the basic mechanical setup. These include laser triangulation sensors, chromatic-confocal sensors, interferometric sensors, or combination sensors featuring laser and eddy current technology.

  • Precise determination of web thickness using chromatic-confocal, laser triangulation or interferometric sensors
  • Lower number of rejects, unrivaled quality control
  • Minimized thermal expansion and improved vibration resistance
  • Highest accuracy through interval-dependent in-situ alignment
  • Measurement data for thickness control
  • Real-time measurement
  • Smart technologies for drift compensation
  • Remote operation and maintenance via Ethernet possible (WBM)

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EL-THICKNESS

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Sensor technologies

 Laser triangulationChromatic-confocalInterferometric

Accuracy

Depending on the application and material used

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(up to ± 3 μm)

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(up to ± 0.5 μm)

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(less than ± 0.5 μm)

Sensor scanning rate

Measured value output to PLC below 1 kHz

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(10,000 Hz)

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(4,000 Hz)

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(70,000 Hz)

Advantages
  • High accuracy for dynamic measurements
  • Robust against environmental influences
  • High scan rate
  • Compact measuring head
  • No electronics - connected via fiber optic cable
  • No shading problems (coaxial beam)
  • Independent of material surface and material characteristics
  • Compact measuring head
  • No electronics - connected via fiber optic cable
  • No shading problems (coaxial beam)
  • Independent of material surface and material characteristics
  • Layer thickness measurement
Example applicationThickness measurement on all opaque films/foils, glossy/nonglossy surfaces and rubber materialsTotal thickness measurement for transparent to opaque films/foils and glossy/non-glossy surfaces (limited layer thickness measurement) Total thickness measurement for transparent to opaque films/foils and glossy/non-glossy surfaces (limited layer thickness measurement)

EL-THICKNESS products

Thickness measurement O-frame ND1

Contactless online thickness measurement for rubber webs

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Thickness measurement C-frame ND2

Contactless online thickness measurement for rubber webs with 1 to 3 measuring points and manual or motorized sensor positioning

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Thickness measurement against measuring roller ND3

Contactless online thickness measurement for rubber webs with 1 to 5 measuring points and manual or motorized sensor positioning

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Thickness measurement dual sensor ND4

Contactless thickness measurement system with point laser triangulation and eddy current sensor

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System components

Quality and statistics module

Quality and statistics software for thickness and width systems

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Contact

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