- Description
- Technical Data
- Camera system for 200% inspection on printing and finishing machines in label applications and narrow-web applications
- Safe defect detection through special LED illumination concept
- Suitable for paper labels and for transparent and clear-on-clear labels and glossy foils
- Defect classification, such as missing label, unremoved matrix, splice, flag, print defect, hole
- Simple system integration (no external technician required)
- Time-saving and fast operating concept (1-button setup)
| Web width in mm | 180 mm & 265 mm / 350 mm / 470 mm / 510 mm & 560 mm / 660 mm / 680 mm & 790 mm |
| Field of view in mm | 190 mm (7") & 275 mm (10") / 360 mm (14") / 480 mm (18") / 520 mm (20") & 570 mm (22") / 670 mm (26") / 690 mm (27") & 770 mm (30") |
| Camera unit LxWxH | 330.8 x 154 x 418.3 mm / 430.8 x 154 x 418.3 mm / 530.8 x 154 x 418.3 mm / 630.8 x 154 x 418.3 mm / 730.8 x 154 x 418.3 mm / 830.8 x 154 x 418.3 m |
| Max. speed | Up to 600 m/min (depending on the system configuration) |
| Max. web offset | ±10 mm |
| Camera resolution | Up to 12 MP (depending on the system configuration) |
| Chip | RGB (color) |
| Wavelength range UV radiation | 365-370 nm LEDs (only with UV lighting) |
| Camera interface | Ethernet/USB-3 |
| Operating system | Windows 10 IoT Enterprise LTSC |
| Monitor | 22" LED touchscreen (HD resolution) |
| Monitor connection | DisplayPort |
| Operating voltage | 100-240 V AC, 50-60 Hz |
| Current consumption | 3.5 A |
| Temperature range | +0 °C to +45 °C |
| Transport/storage temperature | -30 °C to +70 °C (non-condensing) |
| Protection class | IP 20 |
| Voltage for inputs/outputs | 24 V DC |
| Max. current consumption of outputs | 50 mA |
| Defect types (examples) | Defective labels, printing defects, color defects, index defects, punching defects, insects, holes, barcode defects (1D + 2D), distance defect, UV and varnish defects, defects in RFIDs etc. |
| Material types | Paper, films (transparent, clear-on-clear, gloss films, opaque) |
Function
SMARTSCAN is the first 200% inspection system for the printing industry. With a unique and protected image capture method, it offers new benefits for quality assurance and waste reduction. And it does that with an excellent price-performance ratio!
- SMARTSCAN 4K – Increased solution for even more detailed defect detection
- SMARTSCAN UV – For the inspection of fluorescent colors, varnishes and other UV applications
- Report Manager – PDF report to document the inspected rolls
- PDF comparison – Comparison of the camera reference image (Golden Template) with the PDF print template to detect defects in the printing plate, incorrectly chosen printing plates or to check foreign languages and character sets
- Surface inspection - For the inspection of unprinted materials
- Image storage function - Saving of freely selectable image areas
- Distance measurement function - Inline measurement of spacings, positions, repeat lengths of the web width
- Pinhole module - For improved detection of hole areas through the special 200% inspection technology
- Code module – To read barcodes and 2D codes
- And much more...
A major plus for IT and system security: Even if there is a power failure, virus attacks, targeted manipulation or operational defects, the SMARTSCAN security concept means that there is no risk of losing data or that SMARTSCAN is no longer ready for operation. The operating system, the SMARTSCAN software and the system data are located on the writeprotected C partition of the SMARTSCAN PC and are thus safe. It is only possible to write to the D partition, which contains the system parameters, order data and roll reports. If necessary, the original state can be restored in seconds by restarting SMARTSCAN. The operating system does not need to be shut down for this. The security concept makes SMARTSCAN very robust and reliable.