System information

Function

ELROLLER steering roller systems used for web guiding already correct the web position on the infeed plane. They consist of a fixed base frame and a movable guide frame. The latter accommodates one or two positioning rollers and swivels around an imaginary pivot point on the infeed plane. A steering roller is referred to as a proportional actuator, which means that it operates under friction and must not permit slipping between the web and positioning roller.

Area of use

ELROLLER systems are always used for web guiding where there is a long entry path due to technical process reasons.

Application

Depending on the available space, steering rollers can be equipped for web guiding with one positioning roller (web is guided with a 90° wrap) or two positioning rollers (lower wrap angles possible). The following applies when installing an ELROLLER for web guiding: The infeed path should be the equivalent of two to three times the web width, the outfeed path should be between 50 % and 100 % of the web width. The sensor should be positioned behind the positioning roller, as near to it as possible. This offers a short response time, creating improved actuating dynamics.

Legend

A = Web tension distribution at infeed | B = Web tension distribution at outfeed | K = Correction of the web guiding | a = Correction angle | σ1 = Basic web tension | σ2 = Tension distribution through swing movement of the roller frame at the infeed | σ3 = Tension distribution through swing movement of the roller frame at the outfeed | 1 = Pivot point | 2 = Infeed roller | 3 = Positioning roller(s) | 4 = Sensor | 5 = Fixing roller | L1 = Infeed path to the pivot point | L2 = Infeed path from the pivot point to the steering roller | L3 = Infeed path | L4 = Exit path

Web guiding systems

Steering roller system ELROLLER SRB43

Compact steering roller system for nominal widths of 400 to 2,400 mm and a maximum web tension of 700 N

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Steering roller system ELROLLER SRB53

Compact steering roller system for nominal widths of 1,100 to 4,000 mm and a maximum web tension of 2,000 N

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Steering roller system with 3 rollers SRB63

Compact steering roller system with three rollers for omega wrapping and a maximum web tension of 20,000 N

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System components

Infrared edge sensor PoE FR 54

Infrared edge sensor based on the principle of retroreflection with a measuring range of ±10 mm and a resolution of 0.02 mm

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Ultrasonic edge sensor PoE FX 42

Ultrasonic edge sensor with digital evaluation, field of view of ±3 mm, and fork widths of 30, 60, and 124 mm

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Blue light wide band sensor PoE FR 65

Blue light transmitted light sensor with large measuring range of 160 / 320 and 480 mm

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Infrared wide band sensor FE 46

Digital infrared wide band sensor for web center detection, web edge detection, and width measurement with a tube distance (clear width) of 160 mm

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Ultrasonic edge sensor PoE FX 52

Ultrasonic edge sensor with digital evaluation, field of view of ±10 mm, and fork widths of 30, 60, and 124 mm

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Infrared wide band sensor FE 45

Digital infrared wide band sensor for web center detection, web edge detection, and width measurement with a tube distance (clear width) of 80 mm

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Infrared wide band sensor PoE FR 61

Infrared wide band sensor with large measuring range of 160 mm, 320 mm or 480 mm

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Command station DO 42

Visualization and operation of web guiding systems with multiple operation of up to 255 web guiding control loops

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Data network center DN 40

Data network center for central connection of all components in a control system

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Support beam VS 80

Motorized linear sensor positioning for ultrasonic, infrared, and color line sensors

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